Enerpac's Integrated Solutions Projects

PLC-based precision, expertise in high-force hydraulics and experience achieved through projects worldwide have made Enerpac an integral partner in controlled movement solutions. The Enerpac Integrated Solutions team’s project experience, extensive application capabilities, and proven product technologies have helped to confidently move some of the largest and best-known structures on earth. 

World-record size concrete blocks

Integrated hydraulic stage lift systems lift and lower the umbrella deck on the world's largest concrete block builder.......

Ship hull lifting

Lifting, weighing and manipulation system for hydraulic movement of ship hull segments up to 1300 ton.......

Climbing system lifts U2 stage

The stage for U2’s 360 Tour is being constructed using Enerpac’s Synchronous Lift System.......

Crown jacking, spindle bar launching and nose recovery

Synchronous jacking system shapes concrete bowstring arch of Third Millenium Bridge. A world record 12000 ton crown jacking.......

Strand jacks position concrete bridge girders

Hawaiian Dredging Uses Heavy Lifting Strand Jack System in the Construction of Kealakaha Stream Bridge ......

High Bridge Construction: Digitally Controlled Hydraulics Facilitate Placement of Large Trusses

More than a century old, the Union Pacific Railroad’s Kate Shelley High Bridge......

Precision lowering of large water tank

Precise hydraulic lowering of water tank......

Little Room for Error in Lifting These Huge Vessels

West-central Canada is the locale of massive oil sands deposits, but it isn’t practical to move the extracted bitumen out of the area without first.........

Positioning of Olympic Stadium Roof

Synchronous skidding, horizontal stage lifting for roof positioning.......

Perfectly synchronised balance

Naval superstructure weighing 600 ton placed on hull using the perfect combination of a single crane and Enerpac SyncHoist.......

Repairs on movable roof Miller Park

Hydraulics facilitate repairs on 12000 ton movable roof of Milwaukee’s Miller Park stadium.......

Lifting a 3500 ton mining dragline

World's first and largest lifting job in maintenance: synchronous lift a 3500 ton mining dragline for bearing replacement.......

Beijing’s bird’s nest on its own feet

14000 ton stadium roof unloaded by removing 78 temporary pillars. Unloading was done using Enerpac's synchronous lifting system.......

Hydraulic formwork travellers

Hydraulic systems for formwork travellers for cable stayed bridges to relieve traffic congestion in Bangkok's main industrial area.......

Retractable roof Nantong Stadium

Hydraulics with 8 winches and 44 trolleys take care of opening and closing of the 1100 ton roof halves.......

Relocating the Shanghai concert hall

Chinese architectonic masterpiece moved to its new base. Hydraulic system monitored movements and process.......

SyncHoist – high accuracy roof hoisting

Hoisting, relocating and positioning of roof segments using SyncHoist hydraulic load positioning.......

Hydraulics stretch out Prado-museum

Synchronous system monitors and adjusts foundation movement between Prado Museum and surrounding buildings.......

Stage lifting 300 years windmill

Threaded bar stage lifting system with hydraulic jacks.......

Hydraulics help to protect key dam

Installation of flood control system with 300 ton fusegates on Australian hydroelectric dam.......

Hydraulics safely lift 900 anchors

Hydraulics lift 900 32-ton anchors in a string of 80 km subsea pipelines in Australia’s largest oil and gas project.......

Millau Launching process

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Millau Nose Recovery Process

Millau Nose Recovery Process......

Lifting petrochemical storage vessels

Enerpac synchronous lifting provided fail-safe operation during erection of three 550 ton steel vessels.......

Digitally Controlled Hydraulics Aid Work on Steel Mill Vessels

Lifting 1012 ton vessels in steel mill for repair job.......

A beautiful balancing act as Synchronous Lifter

Lifting 5000 ton coal mine dredger to refurbish slewing ball race while monitoring center of gravity.......

Hydraulics help to meet shutdown timetable

The technologically advanced Gallatin Steel Compact Strip Production Facility in Ghent, KY has been in operation since 1995. The plant is relatively young, but mature enough to schedule maintenance shutdowns. ......

Uplifting Overpass Project

A new roadway is being placed on top of the old one, with the old pavement becoming part of the subgrade of the new paved interstate. The impetus for all of this is a combination of a need for greater vertical clearance above multiple railroad crossings.......

Fixing a Pair of Loose Hinges

Ship canal lock replacement. Service on hinges from giant doors of locks.......

1500 ton press increases production capabilities

Special 1500 ton press for manufacturing wheel loader parts and prototypes.......

Synchronous Lift System puts up unique wooden bridge

PLC-controlled stage lifting of a 360 ton wooden bridge......

Aligning offshore windturbines

Enerpac synchronous lifting system aligns offshore windmill platform.......

Overhead crane lifting

Overhead crane in shipyard must be lifted to make space and allow yacht to be pushed out of dry dock into the water......

Hydraulic climbing system

Vertical hydraulic formwork traveller. Synchronous climbing system for scaffolding.......

Climbing system FIRA Tower Barcelona

Hydraulic system for vertical formwork traveller with PLC-synchronization......

Spindle bar launching system

Spindle bar launching of bridge with hollow plunger jacks.......

Moveable roof

Enerpac designed the roof actuation system which includes mechanical opening and closing and plc-controlled hydraulic braking system.......

Roof actuation

9-points hydraulic synchronous actuation system opens and closes roof.......

Heavy lifting concrete arches

Two concrete arches of this viaduct in Silleda, Spain are moved towards each other by Enerpac Heavy Lifting Strand Jacking Systems.......

Bridge launching and moveable scaffolding systems

Hydraulic systems for formwork traveller with PLC-sychronization.......

Permanent hydraulics lift and turn bridges

Permanent hydraulics for swing bridge in Valencia F1 street circuit.......

Lifting and aligning NASA radar systems

Synchronous lifting and aligning NASA radar systems......

Synchronous skidding & lifting

Synchronous lifting and skidding in shipbuilding project......

Hydraulic climbing system for scaffolding

Vertical hydraulic climbing system for formwork-traveller during construction of the Crystal Bank of America Tower.......

Self-launching formwork girders

Hydraulic pushing and braking system, used to launch bridge deck and formwork......

Pontoon lifting & lowering

Synchronous lifting and lowering. Hydraulically moved platform of pontoon for pile driving foundation into sea-bottom.......

Bridge maintenance

Synchronous lifting and lowering during bridge maintenance.......

Moving drilling tower on oilrig

Synchronous skidding system moves tower on oil platform into new drilling position.......

Bridge launching & nose recovery

Enerpac spindle bar launching system and nose recovery system.......

Roll-Off bridge

Permanent hydraulic system for leveling Ro-Ro-bridge.......

Synchronous system for de-propping

8-point synchronous system with plc-control for de-propping......

De-propping of amphitheatre

Construction of amphitheatre. Enerpac synchronous lifting and de-propping.......

House moving

House moving with synchronous lifting and lowering to avoid damage during movement.......

Spindle bar bridge lauching system

Bridge launching with hollow plunger jacks in spindle bar system.......

Box jacking

SyncLift system for skidding. Tunnel is hydraulically pushed under railroad.......

Heavy lifting & strand jacking

Strand jacking system for heavy lifting bridge construction.......

Enerlauncher – bridge launching system

Enerlauncher system: Enerpac PLC-controlled bridge launching system......

Down hill bridge launching

Downhill bridge launching at 9% slope of two with three spindle bar systems and nine hydraulic jacks for each bridge.......

Stage lifting for bridge maintenance

Bridge maintenance with synchronous stage lifting systems. Two systems are networked to a PLC-controlled 8-point lift and crib system.......

Lifting and pulling bridge

Lifting and pulling Durban Kalenga Bridge decks side by side.......

Lifting 15000 ton oil platform

Removed oil platform from temporary supports and lower on a barge for transport to final destination.......

Foundation repair of windmills

Re-alignment of windmills after damage of the concrete foundation.......

500 ton test press

Enerpac provided a synchronous lift system to automate the function of a 500 ton test press. The system raises the gasket on the test bed a distance of approximately 10 inches, and then provides constant loading as the customer pressurizes the gasket with water up to 150 psi.......

Allegheny River Bridge Project

For the Allegheny River bridge project, Walsh Construction used 4 x 85 ton strand jacks to lower form work. Each had a custom ZW5 pump with custom electronics. These jacks will be used multiple times for many lifting and lowering applications on the site.......

Railway bridge positioning

Moving railway bridge, monitoring forces and movement,making adjustments.......

Lifting & skidding 2000 ton concrete caissons

Hydraulic lifting and skidding system moves concrete blocks......

Submersion of tunnel elements

Box jacking in submerging tunnel elements......

Positioning and supporting traffic deck

High tonnage jack used in casting tunnel elements, positioning bridge elements and supporting traffic deck.......

Bridge suspension replacement

Hollow plunger cylinders in bridge maintenance, replacing the suspension and widen road deck.......

Millau Viaduct – world's highest bridge

The Millau viaduct is build with Enerpac bridge lifting and launching systems, nose recovery and telescopic stage lift systems.......

Pushing 4000 ton Millau bridge deck

Enerpac lifting, launching and nose recovery systems push the bridge deck over 2460m into position.......

Lifting Millau's temporary piers

All temporary support towers of the Millau Viaduct are step-by-step stage-lifted up to heights between 87 and 163 metres.......

Hydraulic system launches four bridges

Flexible hydraulic spindle bar launching system for uphill and downhill bridge launching with PLC-control and braking jacks.......

Hydraulics play part in High Speed Train Line

Horizontal relocation of 160 ton shuttering panels for mobile concrete casting systems.......

Hydraulics keep traffic rolling

Hydraulic cylinders raise Chicago's Skyway Bridge truss ends to remove old supports, recondition the pier and build new concrete legs.......

Launch closes gap of Millau bridge deck

Final hydraulic launch successfully closes last gap in the Millau Viaduct in France.......